Ford Focus RS – boosted by BBR. – GTi | Car Advice

Car Advice

Ford Focus RS – boosted by BBR. – GTi

By Anthony Crawford |

While it’s fair to say that Germany has more performance tuning houses than the entire world over, when it comes to the genuine ‘hot hatch’ game, the U.K. pretty much rules.

Here’s me, thinking that Ford’s new hard core 300 bhp (223kW) Focus RS has all the grunt you’ll ever need for the street legal scene, when British tuner BBR, comes out with ‘Phase One, Two, Three, and Four Power upgrades for the RS.

After almost two years of meticulous testing and development work, BBR is more than confident that no other Ford tuner around the world, will be able to provide such a complete range of performance conversions, which have been properly road, track, and dyno tested so as to offer the best possible driving experience.

If I were going down this route, I’d probably go all four Phases, which means 404 HP (301 kW) and 552 Nm of torque. Those are big numbers for a small car, but you can bank on true supercar performance for the Ford Focus RS Mk2.

In the U.K. the Phase Four upgrade will cost you £3895.00 and installation of all the performance kit can take a full day.

At the heart of this package is the BBR developed high-flow motorsport turbocharger, which replaces the factory spec RS unit. This of course, also requires a high flow fuel pump, as the flow required exceeds that of the standard spec Ford item.

“The BBR Hybrid Turbocharger is a fully overhailed unit, with extensive mofidifications including; All bearings and seals replaced, a CNC re-profiled compressor cover, a billet motorsport 360 degree thrust bearing and thrust washers, a billet larger diameter inlet compressor wheel, central core rotational housing balanced to motorsport spec, ported and flowed compressor cover, turbine housing and wastegate valve.”

Phase Four builds on all three previous phases from Phase One, including an ECU remap, using BBR’s StarChip software, which is said to deliver a dramatically more linear throttle response and boost map.

That improvement also extends to mid-range power and torque but with no visible mechanical changes to the car.

Initial testing found that the original Ford air intake hose was distorting under full load, and has therefore been replaced with a silicone induction hose.

Phase Two of the BBR program sees a new high-flow intercooler, and all inlet air box hoses are replaced with high flow silicon versions.

In addition, there is another software remap to get the maximum power from the standard RS fuel system, but without any increase in inlet temperature or air-fuel-ratio. Even the stock paper air filter is replaced with a motorsport unit.

Phase Three adds “A BBR spec Turbo back high flow exhaust with sports cat – a complete system including sports catalyst, highest quality aircraft grade stainless steel finished with Twin 4” tail pipes that sit perfectly within the Focus RS Mk2’s original bumper aperture.”

BBR high flow fuel injectors replace the original Ford parts, but with a special calibration, which is optimised for the increased power level.

BBR Focus RS Phase One Power: 342 HP (255 kW) @ 6150RPM

BBR Focus RS Phase One Torque: 369ft/lbs (499 Nm) @ 3350RPM

Price: £595.00 – 2 hours labour

BBR Focus RS Phase Two Power: 355 HP (264 kW) @ 6580RPM

BBR Focus RS Phase Two Torque: 378ft/lbs (511 Nm) @ 3000-4600RPM

Price: £1245.00 plus £195.00 fitting charge over 5 hours

BBR Focus RS Phase Three Power: 382 HP (285 kW) @ 6080 RPM

BBR Focus RS Phase Three Torque: 388 ft/lbs (525 Nm) @ 3000-4650RPM

Price: £2495.00 plus £345.00 fitting charge over 6-8 hours


 
  • Technofreak

    holy crap! sure they don’t also add 4WD??

    • jp

      one hell of test for the new diff technology….to say the least

  • Radbloke

    …and watch that bottom end explode after about 5000km of decent driving.

    • Qikturbo

      This isn’t some piddly VW Golf engine.
      The RS will easily be able to take the power and torque.The XR5 has a forged bottom end,the RS engine is even more so fortified.

    • Hung Low

      Apart from totally agreeing with Qikturbo, the longevity of the motor comes down to how well tuned the ecu program is and how well the components are matched.
      These are solid engines from standard and would easily handle double the output provided all fundamentals are met in regards to boost, heat, timing and fuelling.
      The Golf engine has enough reliability issues with bottom ends in standard spec let alone modded!

  • themarvel

    Stage 1 is the bargin of the lot though… 40ft/lb & 40hp over stock for only £600 … the last 50ft/lb and 60hp cost a further £3300!!!
    If we had it here, and I had one, I’d gladly just go stage 1 and hopefully preserve the internals a little longer!

    • Qikturbo

      The internals of the stock RS engines have been strengthened along with a strong clutch and gear box.
      The stage 1 package would be a proverbial “walk in the park” for the Focus RS.
      It’s a shame that Ford are ditching the 5 cylinder in the next generation of the Focus :(

  • http://www.holotropik.com technofreak

    I been looking at stage 1 ($900) for my MPS but It gets me into trouble now let alone tweaking out more power!

    • philthy

      Doooo eeeet! :) I love my polo GTI so much more after its remap.