Car Advice

Chrysler invests $US300M to build 8-speed ZF gearbox

By Tim Beissmann |

Chrysler Group in the US is set to spend $US300 million ($362 million) to build the ZF Group’s versatile, fuel-efficient eight-speed automatic gearbox from 2013.

In its largest investment since emerging from bankruptcy in 2009, Chrysler plans to retool both the Kokomo Casting Plant and Transmission Plant 1 in Indiana. Chrysler says the move will save up to 1200 jobs.

In the meantime, ZF will deliver transmissions to Chrysler from Germany until US production is in full swing, although Chrysler is yet to confirm when this is likely to begin.

Also still under wraps is exactly what vehicles will benefit from the eight-speed ’boxes.

The ZF 8HP debuted in BMW’s 5 Series GT and 7 Series and has since found its way into other premium products including the Audi A8, Bentley Mulsanne, BMW 5 Series and X5 and the Rolls-Royce Ghost.

Chrysler says the new transmission will lead to fuel economy improvements across its entire product range. Logical recipients in Chrysler’s current range include the Chrysler 300C, Dodge Charger, Jeep Grand Cherokee and its Ram trucks.

Chrysler has a mission of a corporate fuel economy improvement of at least 25 percent by 2014.

The ZF 8HP, at just 90kg, is the same size as the six-speed automatic (found in Ford’s FG Falcon, among others) but is also lighter and around six percent more fuel efficient.

It can handle torque from both petrol and diesel engines up to 700Nm, shifts in just 200 milliseconds and can shift non-sequentially, even from 8th to 2nd in extreme cases.

Its versatility will also appeal to Chrysler, with its ability to work with both all-wheel drive and hybrid layouts.

(with Reuters)


 
  • svd

    Chrysler used to make verygood automatics of their own at one time being the A904 and A727 Torqueflite gearboxes. I guess the technical knowhow has long disappeared to design a ECU controlled multi speed box with the toughness of these boxes.

  • AAA

    DSG no good? CVT no good?

  • Bob

    CVT definitely no good. DSG will be a solid competitor to this. Hope it pays off for Chrysler

    • Hung Low

      CVT are good, especially in engines with low torque. The hold back with CVT’s are that they are limited by massive torque outputs of larger engines!
      DSG provide flexibility, they will never have the refinement of the ZF!

  • Shak

    So wait is Chrysler going to make the ZF 8spd for ZF, or for themselves? Either way, a SRT8 of any Chrysler product with this box would be a bucketload of fun.

  • Hung Low

    That 5 series GT is absolutely hideous!

  • AAA

    It takes 0.2sec to change gear. With 8 gears, 1.6sec is wasted to go from 1st gear to 8th gear.

    • Minnow

      Well the 6spd ZF in the falcon when in economy mode and under light throttle starts off in 2nd gear because first is quite short. So based on this i think the ECU in the 8spd will skip gears to reduce the motor being ‘unlinked’ during gear changes.

    • Al Juraj

      It would take much longer than 1.6 seconds overall to shift through the gears on a six-speed manual unless you’re a professional racer.

  • Al Juraj

    Chrysler also needs to consider modern DOHC engines with better efficiency to replace the gas guzzling Hemi dinosaurs. Motor and gearbox must have a harmonious marriage to produce optimum performance and economy.